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India's Steel Downstream Future

India's Steel Downstream Future

December 9, 2025 8 min read Materials
#India steel industry, Steel downstream
India's Steel Downstream Future

Q1. Could you start by giving us a brief overview of your professional background, particularly focusing on your expertise in the industry?

I bring over 33 years of comprehensive leadership experience across the global steel and energy landscape. I have held CEO-level roles at Jindal Steel & Power (JSPL) and ArcelorMittal Nippon Steel (AM/NS India), where I led end-to-end functions in projects, operations, and sales. At JSPL, I spearheaded the fastest greenfield downstream commissioning in Indian steel history, delivering a 3.4 MTPA cold rolling complex in Odisha within 24 months. At AM/NS, I managed 5 plants across India and Indonesia, achieving a ₹23,000 crore turnover, and received the Steel CEO of the Year Award (2017) for a nationally recognized turnaround, later documented as a case study at IIM Ahmedabad.

I have executed mergers and acquisitions (e.g., Uttam Galva and Indian Steel Corporation), scaled automotive steel portfolios, and engaged in decarbonization initiatives (green hydrogen, CCUS, and nuclear-linked pathways). My exposure spans 80+ countries—including stints with Tata Steel, SAIL, and the Safal Group (Africa)—making me one of the few professionals with operational breadth across upstream, downstream, and sustainability-linked transitions. I am currently being onboarded as a Senior Independent Consultant to McKinsey & Company.

 

Q2. What is the current market size of the steel downstream segment, and how is it projected to grow by product segment and end-user industry?

India’s steel downstream segment—comprising cold-rolled coils, galvanised and colour-coated steel, wire rods, TMT bars, and fabricated components—is currently valued at $22–25 billion, with a projected CAGR of 6–8% through FY2030. Growth drivers include:

Automotive steel: Especially AHSS/Gen-3 and galvannealed steel for EV platforms.

Solar and renewables: Mounting structures and corrosion-resistant coatings.

Construction and infrastructure: High-strength rebars, earthquake-resistant steels.

Consumer durables: Pre-painted steel with anti-fingerprint or antibacterial finishes.

Rural demand (e.g., roofing sheets, agri storage), defense, and railways are also expanding end-use nodes.

 

Q3. What are the emerging product development trends, including third-generation high-strength steel and eco-friendly steel products, shaping future growth trajectories?

Key innovations include:

  • Third-generation AHSS (980–1180 MPa) with superior formability (used by Stellantis, GM, Toyota, BYD)
  • Magnelis®, PosMAC®, Galfan®, and Zn-Al-Mg coatings for marine and solar-grade use
  • CRNO/CRGO steels for motors and transformers in EVs and green energy
  • Ferritic and boron steel variants for lightweighting and high crash absorption
  • Smart coatings: Anti-bacterial, self-healing, or phase-change coatings for new applications

Digital twins and simulation-led design are further accelerating product-to-market cycles.

 

Q4. What future innovations within green hydrogen or related decarbonization technologies do you see as game changers for steel downstream production in the next 3-5 years?

Transformational game-changers include:

  • High-temperature electrolysis using Solid Oxide Electrolyser Cells (SOECs) for better hydrogen yield
  • Auto-Thermal Reforming (ATR) as an intermediate step before pure H₂ pathways
  • Carbon Capture via mineralization (e.g., Carbfix in basalt rock) and concrete curing (CarbonCure)
  • Hydrogen-based DRI-BF hybrids: POSCO, Thyssenkrupp, and JSW’s Oman model
  • Boston Metal’s molten oxide electrolysis and Volteron’s microplasma reformers
  • Small Modular Reactors (SMRs) and Energy Domes (CO₂-based storage) as low-carbon grid solutions

India’s green hydrogen policy—with its star-rating taxonomy—will catalyze investment, alongside demand mandates for green steel in public procurement.

 

Q5. In your view, who are the major innovators in product development for low-carbon or eco-friendly steel solutions within the downstream sector?

POSCO: Hydrogen-based steelmaking and PosMAC/Zn-Al-Mg coatings

SSAB: Fossil-free steel (HYBRIT) and tie-ups with Volvo and Mercedes

Outokumpu: EAF-based low-emission stainless steel with blockchain traceability

JSW & JSPL: Syngas, Corex/Finex, and decarbonized iron sourcing from Oman

ArcelorMittal: SmartCarbon and DRI-EAF hybrids at Hamburg

Tata Steel: Digital twins and ferroalloy efficiency platforms

Tier-2 Indian players (e.g., Shyam Steel, Radha TMT) are also beginning to adopt water conservation, solar power, and waste heat recovery in downstream plants.

 

Q6. Can you provide your perspective on the scale, causes, and implications of bankruptcy filings in the steel downstream sector during 2025?

The bankruptcy wave in the downstream sector in 2025 is attributed to:

  • Input cost volatility (e.g., HRC, zinc, energy)
  • Overleveraged expansion in colour coating and wire rod units with thin EBITDA margins
  • Demand contraction from China’s export correction and real estate drag
  • Delay in IPOs or equity infusion in private mid-cap players

The implications include consolidation, greater caution in bank lending, and strategic realignment around niche products or OEM tie-ups. Asset prices are now attracting PE firms and sovereign investors.

 

Q7. How resilient are steel downstream firms’ business models to global trade disruptions, tariffs, and geopolitical risks affecting raw materials and export markets?

Downstream steel firms are moderately resilient but face exposure due to:

  • High dependence on imported zinc/aluminium for coatings
  • Logistics and port bottlenecks, especially for containerized exports
  • Tariff risks in EU (CBAM) and US (Section 232, 301), making value-added exports vulnerable
  • Lack of vertical integration in many smaller firms

That said, large players like AMNS, JSW, and Tata have hedged risks via SEZ models, solarization of operations, and raw material integration (e.g., Vale–Metso–Jinan pellet hubs in the Gulf).

 

Q8. If you were an investor looking at companies within the space, what critical question would you pose to their senior management?

As an investor, I would ask:

“What is your roadmap for carbon intensity reduction, technology adoption, and customer-linked product innovation over the next 5 years—and how is your leadership team incentivized to deliver it?”

This question filters long-term strategic thinkers from short-term volume chasers. It also tests alignment between ESG, digitization, and stakeholder value.

 


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